The 2024 NEMA MG 00001 standard introduces key updates, including new Design BE and CE motors with defined locked-rotor current limits, Class N insulation for high-temperature use, and revised stall time requirements. It adds Super Premium efficiency levels aligned with IEC IE4, adopts IEC voltage/frequency variation guidelines, and expands duty ratings for variable load/speed motors.

Managing through this polarizing political climate doesn’t mean that you must choose sides, but we do have to motor on. I have found three tips that help me in my business life.

This article highlights how motor repair service centers can support sustainability goals by documenting carbon offsets from motor upcycling. Rewinding motors typically reuses or recycles over 90% of materials, significantly reducing Scope 3 emissions. By leveraging EPA and transportation emission data, centers can provide science-based reports to clients aiming to meet environmental targets. This approach positions service centers as valuable partners in the circular economy and appeals to sustainability-conscious customers.

While robotic systems are advancing rapidly, their ability to replicate the complex, highly dexterous tasks performed by skilled craftworkers like motor winders, manual machinists and mechanics, especially in bespoke electric motor repair, is still significantly limited. Expert human judgment, adaptability and fine motor skills are not easily replicated by robots today, particularly in nuanced troubleshooting, diagnostics and precise manual repairs.

The impeller is the primary mass component on most pump rotors. Impeller balancing is an important component of pump repair. Proper balancing procedures will ensure the repaired pump will operate with a minimum of vibration.

The video provides a comprehensive guide on performing a single-phase rotor test on a three-phase squirrel cage motor to check for open rotor bars.

From the manufacturer’s perspective, a random-wound, 2300-volt motor represents a substantial reduction in manufacturing cost. For the service center, the challenge is to successfully rewind them while providing a reliable repair. Here are some techniques which will enhance your success rate.

Modern testing devices now have more capability than ever. Modern test equipment has gained multi-function testing capability. They even package the tests into colorful professional reports. With that being said, do we still need single function equipment to accurately diagnose and perform high quality inspections on electromechanical equipment?

This presentation stresses the importance of taking accurate winding data and explains and emphasizes the consequences of inaccurate data. One of the main benefits of this presentation is to improve ability to “get it right the first time” to avoid the added cost and time of another rewind to correct errors.

When there is a need for cleaning the contact surfaces of commutators and slip rings with brushes, emery cloth with aluminum oxide is NOT recommended, as conductive abrasive particles will cause arcing and damage to the surface. Many times, stone cleaning, garnet paper and machining are not a convenient, sufficient, or cost-effective option for machines as the priority is to keep the downtime to a minimum. This is when the carbon brush can be designed to clean up the contact surface.